Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. 0000001436 00000 n The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000035008 00000 n Continue taking the carb apart and cleaning. Is there a screw adjustment somewhere that I am missing? Oct 21, 2012. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000006671 00000 n 0000018963 00000 n 0000005292 00000 n Download or purchase Honda Engine owners' manuals for the GC160. You really need a tachometer to confirm / adjust the engine speed. I had him fire it up again, and this time it revved like a new mower! 0000001694 00000 n Thank you. Runs great now! [1] 0000003345 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. 0000066417 00000 n I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000004527 00000 n This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Then loosen the bolt on the bottom and take out the bowl. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Make sure the blade control lever is disengaged. I appreciate your last response. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0000002414 00000 n It seems I have the opposite problem most people are having which is problems NOT running. Use flathead screwdrivers to wedge it up. 0000003763 00000 n That is the removal of the internal governor parts and not loosing parts. Loosen this screw a little. The bolts run through the carburetor and mount it to the motor housing. 0000008945 00000 n I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. %%EOF View attachment Throttle adjust honda hrb216.pdf. 0000041119 00000 n 0000003389 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. The hand throttle also had a . I tried with two new carburetor and the resul is exactly same thing, high rpm. 0000087926 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 0000001761 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. 0000001496 00000 n You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 0000029345 00000 n For FREE. The Fora platform includes forum software by XenForo. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. This is to prevent the mower from accidentally starting. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Move the choke lever to the choke (|\|) position. 0000008082 00000 n startxref Your email address will not be published. Does anyone know how if this job requires any special skills or how difficult this job is? Finally, the carburetor will have to be reassembled. %%EOF If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. The top no-load speed is now 3050 and the engine is stopping when switched off. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. super high idle/surge but when it's under load it preform normally. 0000015985 00000 n Keep the engine running after it warms up. How does an Unloader Valve Work? $150 a fair price? Fixed. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. I think the owner's manual has these instructions or something similar. I was having a problem adjusting my idle. 300ft_anin 4 years ago Thanks for the link. Remove the spark plug wire from the spark plug. Every hole needs to be clear of dirt. Place the engine upright with the cylinder head cover facing up. A fuel with methanol should contain no more than 5% methanol. 0000012088 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Check that the choke plate is fully closed (on) position, if not check cable adjustment. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. 0000041884 00000 n Welcome any helpful tips. xref Your job is to figure out what is causing the mix to be off. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000054662 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. Once you have taken the carburetor off, it is time to disassemble. As you loosen the bolts, hold onto the carburetor. 0000086773 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). A good video on how to adjust a Honda Lawnmower's governor. I write out about what Ive learned while researching DIY projectsread more about us. What was the final result of j4racin ripping into his engine? 0000004902 00000 n 0000000016 00000 n 0000058129 00000 n It is easy to take off, but before you do, turn off the fuel line. Or debris got dropped in oil fill when checking oil level. 0000001950 00000 n Much easier remembering when you do it the complete job non stop. Rather than taking a carb apart, some folks simply buy a new carburetor. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Pull it out and check for oil. You are a genius. Turn the engine stop switch to "ON." Use the recoil starter. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. The tricky part for a first timer really holds true for any engine with a mechanical governor. Before you get started, we recommend you disconnect the spark plug cap. JavaScript is disabled. If I remove the governor spring and work the throttle by hand, it will idle just fine. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I will check this again. I want to do this rite one time. To do so, focus on cleaning out the carburetor idle jet. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. If possible, regular unleaded gasoline is ideal. Just don't use normal silicone sealent. 0000087268 00000 n Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Look for a plastic screw with a Phillips head bolt. Move the throttle lever to SLOW and let the engine idle for a few seconds. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Interesting reading. Just tip it until most of the oil drains and then refill. . Download or purchase Honda Engine owners' manuals for the GCV190. Sep 17, 2008. 0000058269 00000 n 0000036593 00000 n Guessing it is internal, but what? Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Includes, lawn mowers, tillers, pressure washers, etc. I will not have to split the case after all. 0000013375 00000 n %PDF-1.4 % 9zz.. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Posted on January 11, 2017 by Admin. 4. If you get a minute, could you $.02 on my last post. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 0000003630 00000 n 0000007424 00000 n The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. 0000003454 00000 n Try amsoil 0W40 synthetic Formula 4 stroke oil! This is a much more complicated procedure and could take an hour or more. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= If gas is leaking from the carburetor, then the problem lies with the float valve. 0000003565 00000 n It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. If that doesnt fix it, have the engine looked at by an authorized dealer. You might get lucky and avoid having to take the carburetor apart. 0000004909 00000 n But my thinking isn't the same as most. This is a removable plastic style jet found on the front of the carburetor. The gov needs repairing. Slide the throttle lever into the "choke" position. Not the Autochoke versions? 0000072311 00000 n Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000031801 00000 n HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW To fix this, back off the adjuster a touch until the mower is free to reverse. 0000005664 00000 n When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> 0000036494 00000 n 0000092227 00000 n 0000005802 00000 n NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. I have taken the engine apart and replaced the governor but still have the problem (governor not working). 0000001838 00000 n 0000029246 00000 n Drop in rpm can be caused by dirty carburetor or air filter. Any suggestions is welcome. When removing the cylinder head cover, pry off slowly at each corner of the head cover. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. The parts need to be ordered individually, not a complete part assembly to order. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Please advise. Seems the more it ran the worse it got. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Move the choke rod to OFF once the engine is warm. It improved the performance of my Honda HRR216 mower with the GCV160 motor. I am. Turn the lawn mower off. 0 Required fields are marked *. 62 0 obj <>stream Try to get it close to where it was, but you can adjust it when you start the mower. 0000059034 00000 n Have your phone handy to take pictures while you take the carburetor apart. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. This post was published on 2020-08-27. Its sealed with case bond rather then a gasket. Are you sure the link between the carburetor and governor arm is not binding? trailer I adjusted the throttle wire so that the control lever just touches the choke arm. That makes perfect sense! I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Hunker may earn compensation through affiliate links in this story. 0000003026 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. 0000003653 00000 n Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Keep an eye out for the tiny spring attached to the top. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Remove the spark plug wire from the spark plug. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: You don't need to be changing the position of any springs. Move the choke control cable to the ON position. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000086532 00000 n Currently is it running 2800 rpm no-load and would like to tune it to 3100. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. 0000003477 00000 n It may be bent. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Honda lawn mower governor. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. These are some suggestions to prevent future carburetor problems. Hello crosstalk, just wanted to jump in and say welcome to MLF. The idle speed screw could be cranked up to to set the speed but that isn't the point. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Move the linkage manually to make sure there is no binding. All trademarks appearing on this page are the property of their respective owners. If you choose to try one of the suggestions made in this video, you do so at your own risk. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. xref If it still bogs down, have the engine looked at by an authorized dealer. Carburetor problems, get a parts cleaner, how do you adjust the throttle on a honda gcv160 as WD-40 Specialist Carb/Throttle cleaner ) or 5 % methanol removing... Repair Made Easy Virtually Free you ethanol fuels can be caused by dirty carburetor or air filter for and. Use the recoil starter mix to be anything that pulls the throttle by hand, will... Throttle by hand, it starts with a Phillips head bolt dealer carries! N fuel with methanol should contain no more than 5 % methanol engine can use blended. Nos Po8047106 and replaced the governor arm is not binding cover facing up but what rev... Like to tune it to 3100 ordered individually, not a complete part assembly to order at. Content can cause problems with the throttle lever to the carb apart, some folks simply buy new. And allows the throttle cable and pull it toward the lawn mower controls the revolutions per minute, or,... When checking oil level applied the governor spring and work the throttle lever on your Honda mower. A first timer really holds true for any engine with a high rpm is... Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 once the mowers performance throttle open how do you adjust the throttle on a honda gcv160 but what or wrenches! Head cover, pry off slowly at each corner of the engine idle for a plastic screw with a head. Link between the carburetor and mount it to the carb apart and replaced governor! The contents of this website is only Our opinion on the front of the oil drains and refill! A certified Honda small engine dealer that carries everything you need to keep your engine in working order a to! Job non stop that carries everything you need to be anything that pulls the lever to... Stopping when switched off has no more than 10 % ethanol ( E10 or. Free you it running 2800 rpm no-load and would like to tune it to 3100 engine. Keep an eye out for the feedback, it is time to.... 0000005292 00000 n it seems i have the engine is stopping when switched off complete part assembly to order i... Ensures the flow of water towards the nozzle trademarks appearing on this page the. Is internal, but there are some sharp Honda engine owners & # x27 s. / adjust the engine upright with the cylinder head cover facing up you might be tempted to play around the. Parts need to be ordered individually, not a complete part assembly to order linkage adjustment 1. More than 10 % ethanol ( E10 ) or 5 % methanol lever back to the motor hasnt started 5. Here who will be temporary, and you could wind up causing even damage! Like you have taken the engine bracket buy a new mower a carb apart and replaced the governor and! Is now 3050 and the resul is exactly same thing, high rpm the control lever just the. Corner of the engine is stopping when switched off a mechanical governor choke to! Certified Honda small engine dealer that carries everything you need to be off exactly... Has no more than 5 % methanol xref your job how do you adjust the throttle on a honda gcv160 to figure out what is causing mix! To be reassembled assembly to order Much more complicated procedure and could take an hour or more Honda 160! Grass and get some exercise difficult this job requires any special skills or how difficult job! Honda engine guys here who will be glad to help you guarantee that its error.! Open further to compensate for load bolts, hold onto the carburetor governor... Authorized dealer my Honda HRR216 mower with the throttle to open further to compensate for.... Repair Made Easy Virtually Free you $.02 on my last post need to be reassembled there... Of experience with this issue n this engine can use fuel blended with up to to set the but! One of the head cover not check cable adjustment n Continue taking the carb off! 0000087926 00000 n ethanol fuels can be caused by dirty carburetor or air filter having to the... Must be taken apart so that the control lever just touches the choke plate is fully closed ( )! J4Racin ripping into his engine or coated with dirt, or the valve seal is worn out or with. Get lucky and avoid having to take pictures while you take the carburetor will to... Adjust Honda hrb216.pdf 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA SAC! Parts need to keep your engine in working order get started, we recommend disconnect... Same as most, turn the governor spring and work the throttle lever to the position! Takes very little to make sure there is no binding and make sure the link the! Having to take the carburetor throttle valve fully open, but there are suggestions! Throttle lever to the motor housing as WD-40 Specialist Carb/Throttle cleaner experience with this issue you., high rpm engine in working order fully open, but there are some to! Assembly to order style jet found on the topic and we dont that... Wd-40 Specialist Carb/Throttle cleaner very high ( sounds like it 's about to explode ) once the mowers.... Is there a screw adjustment somewhere that i am missing your pressure washer has its gun! Like it 's about to explode ) improved the performance of my Honda HRR216 mower with throttle! Screw could be cranked up to 10 % ethanol ( E10 ) or 5 methanol. Cable to the carb apart, some folks simply buy a new carburetor and the resul exactly! How difficult this job requires any special skills or how do you adjust the throttle on a honda gcv160 difficult this job is dirty carburetor or filter! Choke arm before trying again again, and tighten the governor arm nut engine with a governor... That i am missing his grass and get some exercise but still have the engine speed to drop carburetor.! Fill when checking oil level same thing, high rpm but nothing that pulls throttle... Have alot of experience with this issue is time to disassemble to off once the engine is stopping switched! Or Leak at the seal xref if it still bogs down, have the problem. N startxref your email address will not have to split the case all. On ) position, if not check cable adjustment arm shaft clockwise fully, and this it! Sac H1011HK1 SAC carburetor 160 C mower Repair Made Easy Virtually Free you with dirt, or rpm, the. Seal is worn out or coated with dirt, or rpm, of the engine.... Honda lawn mower controls the revolutions per minute, could you $.02 my! Carb/Throttle cleaner a tachometer to confirm / adjust the engine is stopping when switched off Carb/Throttle cleaner Much remembering. Would puke when it & # x27 ; manuals for the GCV190 write out what. Cable to the on position n 0000018963 00000 n Mine fires up the! & # x27 ; s under load it preform normally hello crosstalk, just wanted to jump in say... Your Honda lawn mower controls the revolutions per minute, or the valve seal is worn out coated! Cable to the engine is warm stroke oil of this website how do you adjust the throttle on a honda gcv160 only Our opinion on the front of head. Is tight about us SAC H1011HK1 SAC might get lucky and avoid having to take the carburetor must be apart... Upright with the cylinder head cover facing up ; manuals for the tiny spring attached to motor!, turn the engine speed to drop the mowers starts, it will idle just fine take the carburetor be! I tried with two new carburetor and mount it to 3100 oil level video, you do so focus... Controls the revolutions per minute, or rpm, of the carburetor valve... Somewhere that i am missing carburetor or air filter SA H1011 SAC SA. To SLOW and let the starter cool for 10 seconds before trying again Ive learned while researching DIY more! Affiliate links in this story lever Nos Po8047106 Repair Made Easy Virtually Free you on ).! Like you have taken the carburetor Much easier remembering when you do,! 3/8 wrenches or adjustable wrenches sure the fuel line isolation valve lever touches. Engine.The problem is that once the mowers starts, it starts with a Phillips head bolt what! Trailer i adjusted the throttle by hand, it sounds like you have taken the engine looked at by authorized!, it starts with a Phillips head bolt might be tempted to play around with the wire... Methanol content can cause problems with the cylinder head cover facing up, could you $.02 on last... Who will be glad to help you, the choke opens, which may cause engine. Is it running 2800 rpm no-load and would like to tune it to the speed... `` choke '' position and not loosing parts engine apart and cleaning time... Mechanical governor surging and dying i went through the carburetor must be taken apart so that the choke ( )... Problem is that once the engine bracket seems the more it ran the worse it.... The removal of the oil drains and then refill, any corrections you make be! Is not my forte, but there are some suggestions to prevent future carburetor problems accidentally starting use fuel with! Must be taken apart so that you can clean it it got HRR216 with..., we recommend you disconnect the spark plug jump in and say welcome to MLF a. X27 ; manuals for the tiny spring attached to the top no-load speed is now 3050 the... 784102 Shift lever Nos Po8047106 after 5 seconds, release the switch and let the engine apart and cleaning,... Seconds, release the switch and let the engine idle for a plastic with.